Self Aligning Rotators

Industrial Application Usage of Self Aligning Rotators

Self Aligned Welding Rotators finds its place in various industrial applications such as:

Self Aligning Rotators for Boiler Fabrication Industry,

Special grade Self Aligning Rotators for Food Processing Industry,

Rotators for Tank Fabrication Industry,

Self Aligning Rotators used in Industrial weld operations involving larger vessels/Barrels with thinner wall thickness,

Chemical / Petroleum Storage Tank Fabrication Industries,

Self Aligning Rotators are useful in Pipe Welding Industry  where the diameter of pipe keeps changing,

Rotators in Gas Industries,

Self Aligning Rotators in Conventional Power Sector Industries.

Modules of Self Aligning Rotators & Features

Automatic diameter adjustments

1.     Both the rollers automatically get adjusted for all job diameters.

2.     Accepts complete range of job diameters in one setting.

3.     Center axis of job remain stable for all job diameters.

4.     Wide range of Job diameters and Load capacities.

Fixed Speed Rotators / Variable Adjustable Rotation Speed

Self Aligning Rotator with variable speed control with VFD provisions.

Fixed speed with optional soft starters to avoid any jerk loads during start and stop operations.

Wired Operator Pendant with various control Features

Optional Wireless Remote Control for easy on the go setup & control option.

Optional Double walled Electrical control cabinet for protection from heavy dust and contamination particles.

Heavy duty Welding Rotator Rollers with PU lined or Rubber lined layers for prevention of marks on the component while rotating.

Powered Welding Rotator Drive unit

Idler type Welding Rotators without drive.

Polyurethane wheels absorbing shocks and vibrations. We also provide rotators with steel wheel.

Rotators with Bogie and trolley wheels arrangement for transfer between stations.

 Hydraulic fit up rotators for shell fit up & fabrication purpose

We provide customized self aligning rotators with special insulation and lined rollers for different applications.

FEATURES

BRIEF MACHINE SPECIFICATION

Model Name/Number

PSAR-P-1, 2, 5, 10, 20, 40, 80, 120, 250, 500, 1000

PSAR-I-1, 2, 5, 10, 20, 40, 80, 120, 250, 500, 1000

Turning Capacity

Tonnage capacity ranging from

1-60 Ton Rotators, 80 Ton Rotators, 100 Ton Rotators, 120 Ton Rotators, 200 Ton Rotators, 500 Ton Rotators, 1000 Ton Rotators

Weight Capacity

Generally, the weight capacity is shared between the No of Powered & Idler Rotator Units used.

Type of Operation

Wired & Wireless Remote Pendent Options to choose from.

Rotator Roller Surface Speed

Our Self-Aligning Rotators are designed based on our customer application requirement in mm/minute or meter/hour (Variable or fixed rotation speed based on the need)

Self-Align Rotator Roller Movement for accommodating different job diameters

Various diameters of Cylindrical jobs can be accommodated with Special dancing / swivel roller arrangement for Self Aligning Welding Rotators.

Type of Drive

Dual drive (independent for each roll) through high quality Gear Boxes.

Power Supply

415 V +/-10%, 3 Phase, 50 Hz for Indian customers

For Export orders, we can customize to suit any national power grid requirement.

Material of Rollers

Mild Steel and Stainless Rollers with PU Rolls/Rubber Rolls

Special Self Aligning Rotator Application

We Provide Special Customized Self Aligning Rotators according to suit the application demands.

Self Aligning Rotators with Flame proof Motors to be used for Paint lines and Flame hazardous environment.

Please discuss with our Sales / Technical team about your exact requirement to offer our Best available Welding rotator solutions.