Products |SPM Welding Machines | Hydraulic Cylinder Welding SPM

Hydraulic Cylinder Welding SPM


"PRIMO" is a well renowned Welding Automation company from Chennai, India. We are known in the industry for our wide range of Welding SPM products. Involved in Conceptualization, Designing, Manufacturing, Supplying, and Exporting unbeatable World class “Welding SPM Machineries”. The products offered by us are configured to meet the dynamic expectations of the users in the best possible manner.

Our welding machines are appreciated by our clients for their application specific design, Assured Reliability, Extended Durability, User friendly and Easy to maintain. Our “Automatic Hydraulic Cylinder Welding System SPM” is one such product that falls in the lineage. We have catered these range of Welding SPMs to all major Hydraulic cylinder manufacturers in India.

We offer a wide range of product flexilibilty for Hydraulic Cylinder Welding System with the following 4 machine configuration options :

1.     The basic machine comprises of manual positioning of Welding head by the operator for every cycle.

2.     The Semi Automatic version of the machine is equipped with PLC Controlled auto positioning slides for Torch positioning and sequencing.

3.     The Automatic Version of the machine is completely autonomous with CNC controlled Welding head for complete auto positioning & machine sequencing.

4.     We have the advanced version of this machine with Arc Welding Robot for Hydraulic Cylinder Welding.

List of Modules of Hydraulic Cylinder Welding SPM System

·      Fixed Head Stock & movable motorized  Tail Stock on Linear Slide unit for accommodating various lengths of Cylinder.

·      The Head stock is equipped with a self centering expanding chuck and the tail stock is equipped with Pneumatic Dead center for clamping of the Hydraulic cylinder Barrel,

·      Side Beam carriage with Motorized XYZ slides & MIG Welding Head.

·      Depending on the customer’s expectation, the cylinder barrel handling is also automated with a walking beam arrangement for auto positioning of Hydraulic cylinder barrel inside the welding station and the same procedure for unloading of the welded Hydraulic cylinder.

·      Multi Layer Welding sequencing  with provision for automatic selection of welding parameter including Welding Voltage, Current & Rotation speed, Oscillation speed parameters. Torch vertical shift distance, etc.

·      The above Parameterization window is Recipe based in case of PLC & CNC Version. Where in Robotic Version, it is completely governed with Robot Sequencing program.

·      Torch Service center for Robotic version.

Product Specifications:

FEATURES

BRIEF MACHINE SPECIFICATION

Process Type

MIG/TIG/SMAW

Model Name/Number

PAS-HCW-Basic

PAS-HCW-CNC

PAS-HCW-ADV

Machine Modules

Our Hydraulic Cylinder Welding SPM can be configured in 3 different categories namely:

1.     Basic machine with Start / stop control with adjustable Limit switches.

2.     Medium level automation with close loop control for length control.

3.     High end Servo controlled system for precise applications.

Optional Servo control for precise positioning.

Operator Pendant with Touch 7 Inch HMI. Upgradation options available.

Pneumatic Cylinder clamping mechanism. Optional advanced clamping mechanism also can be offered.

Torch adjustment XYZ slides with manual handles.

Optional motorized mechanism for XYZ slides.

Product Specifications

Material: Mild Steel

Usage/ Application: For Welding Hydraulic Cylinders.

Welding Type: MIG Welding

Output Current: < 350 Amps

Production Capacity: Please discuss with our Sales team..

Clamping Type: Pneumatic

Automation Grade

Semi-Automatic Hydraulic Cylinder Welding SPM

Automatic PLC Controlled Hydraulic Cylinder Welding SPM

CNC Controlled Hydraulic Cylinder Welding SPM with Auto Loading & Unloading.

Robotic Hydraulic Cylinder Welding SPM with Auto Loading & Unloading.

Special Hydraulic Cylinder Welding SPM Application

Please discuss with our Sales / Technical team about your exact requirement to offer our Best available Hydraulic Cylinder welding system solutions.

Photo / Video Gallery Link

Welding SPM Automation Gallery

 

Application of Hydraulic Cylinder Welding System

·      Hydraulic Cylinder CEC End Cap welding system.

·      Hydraulic Cylinder Barrel welding system

·      Hydraulic Cylinder Rod Coupling welding system..

·      Hydraulic Cylinder Port welding automation.

·      Hydraulic Cylinder Bottom Flange to Barrel Welding system.

·      Hydraulic Cylinder fabrication for Excavator yellow goods industry.

·      Hydraulic Cylinders for Shipping industry.

·      Welding Hydraulic lifting cylinder for Trucks and Locomotives.

·      Door Open close Hydraulic cylinder welding

 

OUR ACCOMPLISHMENTS

A Glimpse of Our 25 Years of Welding Automation Gallery