Vertical Plate Girder Fabrication Machine
“PRIMO” has recently developed Heavy Beam Welding Machines for the Fabrication of Railway Bridge Beam. One of the advanced variants of this machine can produce heavy thickness beams from individual plates feeded to the machine without the need for pre-assembly. The machine is equipped with necessary modules with clamping mechanism for easy assembly and alignment of beams in vertical format – I type assembly of beam.
This is a high productive machine equipped with all necessary Electrical & Mechanical controls to meet the Quality requirement and the demands & growth of the Railway Industry.
We are a one stop solution provider for Beam Welding offering complete turnkey solutions, for Pre- Engineered building applications. Automation helps in not only deskilling, it results in low rework(especially in flange & web assembly). We have supplied and exported beam welding lines since the year 1999, and till date we have installed 150+ Beam Welding Lines overseas and in India
What is Vertical Plate Girder Fabrication Machine ?
“Plate Girder Fabrication Machine” is the Welding / Fabrication machinery with mechanized elements & modules used to produce Plate Girders in I format / Vertical from loosely feed lengthy plates. As the whole process takes place in I format, it is also called as“I Beam Plate Girder Welding /Fabrication Equipment”.
How to Fabricate Plate Girders ?
- Deskilling of Drilling process – Beam need not to be marked and Punched for drilling purpose. Marking and punching operations can be eliminated and the fitter too.
- Highly Productive & Cost effective beam drilling process. Fatigue on Operator is also eliminated.
- Drill hole measurement accuracy is highly repeatable and not dependent on operator skills anymore.
- 24 X 7 Up time with the usage of highly reputable automation brand products
- Since it is a CNC Controlled machine, the pitch accuracy shall be up to +/- 0.05mm.
- Beam need not be placed exactly with butting reference. 10 to 15 mm variations can be taken care by the machine. Hence the loading time is drastically reduced.
- Multiple Beams can be stacked & drilled to save more time.
- All Profiles like “H” & “I” beams, “L” Angle, “C” Channel, Square & Rectangular tube sections can be drilled.
- 1000 Plus programs can be stored and recalled as & when required. Hence need not do nesting again. Thus, nesting time can be saved.
- All Profiles like “H” & “I” beams, “L” Angle, “C” Channel, Square & Rectangular tube sections can be drilled.
- 1000 Plus programs can be stored and recalled as & when required. Hence need not do nesting again. Thus, nesting time can be saved.
BEAM DRILLING Machine Specifications:
FEATURES | MACHINE SPECIFICATION |
Process Type | Automatic CNC Controlled Three Spindle 10 Axis Beam Drilling Machine. Automatic CNC Controlled Two Spindle 7 Axis Beam Drilling Machine. |
Model Name /Number | BDM-3SP-1000 (3 Spindle with maximum beam size of 500 mm (Flange) x 1000 mm (Web)) BDM-3SP-1200 (3 Spindle with maximum beam size of 800 mm x 1200 mm) BDM-3SP-1500 (3 Spindle with maximum beam size of 1000 mm x 1500 mm) BDM-2SP-1000 (2 Spindle with maximum beam size of 500 mm (Flange) x 1000 mm (Web)) BDM-2SP-1200 (2 Spindle with maximum beam size of 800 mm x 1200 mm) BDM-2SP-1500 (2 Spindle with maximum beam size of 1000 mm x 1500 mm) |
Machine Features | Highly Precise Machine Controls with PLC / CNC Controlled, Advanced Single Window Parameterization / Recipe function for various drill sizes & beam references separately. High Speed drilling function with G Code Programming functions, Air hydro system tool locking mechanism, Handles HSS drills Core Drills, & brazed carbide drills, BT & MT Tool acceptance with appropriate sleeves, Recipe based automatic spindle speed & feed selection for a given drill diameter, Optional HAAMP – Highly Advanced Automatic Multi Point Referencing – Eliminates manual beam edge referencing errors, Fully Scalable Technology (As against conventional CNCs), Precision Ball Screw / Rack & Pinion transmission in servo axes. |
Machine Modules | CNC / PLC control unit with 15 Inch Touch screen operator interface, XYZ CNC gantry for high precise / high speed positioning, Collapsible covers for protecting all axes from dusts and metal chips, High speed drilling spindle unit, Inbuilt thru coolant function for carbide drill tools, Heavy duty machine bed, Coolant recirculation unit with optional chip conveyor system, Beam clamping system, Optional countersunk holes capability, Optional hydraulic beam clamping, Optional ATC – Auto Tool Changeover mechanism for various drill sizes, Options available with 2 Spindle drilling head & 3 Spindle drilling head. |
Maximum Thickness & Hole Dimeter | Maximum thickness of 80 mm. Maximum hole of 50 mm dia can be drilled in this machine. In case of higher thickness, we have the other advanced machine configurations. |
Grade | Fully Automatic CNC Controlled Three Spindle 7 Axis Beam Drilling Machine / Semi-Automatic. |
Special Drilling Req.. | Please discuss with our Sales / Technical team about your exact requirement to offer our Best available CNC Beam drilling solutions. |